Upgrade your existing headbox with PowerFlow CD control software and dilution actuators. Reduce basis weight variation by 50%, cut steam consumption, and improve caliper uniformity. ROI in months, not years.
Our customers typically see ROI within 3-6 months. Here's how PowerFlow saves you money every single day.
Tighter basis weight control means you're not giving away paper. Reduce over-production by 1-2% and save on fiber costs every ton you produce.
Uniform moisture profile means efficient drying. Stop wasting steam on wet spots while over-drying other areas.
Better profiles mean higher quality grades. Convert more production to premium grades with better pricing.
Consistent quality means fewer rejections and claims. Protect your reputation and avoid costly returns.
Stored profiles enable quick transitions. Reduce grade change time and minimize transition waste.
Automatic control eliminates manual adjustments. Your operators can focus on other critical tasks.
Don't have dilution control? We can retrofit your existing headbox with our complete CD control solution - QCS integration, dilution actuators, and control software.
Custom-designed dilution header with proportional valves for your headbox configuration (24-96 zones)
Seamless connection to your existing QCS (ABB, Honeywell, Valmet, Yokogawa, JASCH) or we can supply scanner system
PowerFlow CD control software with all modules, HMI interface, and complete documentation
On-site installation support, commissioning, tuning, and operator training included
Each module is independently licensed at $5,000. Get all four for $15,000 and save $5,000.
Basis Weight Profile Control
Precision control of headbox dilution water to optimize basis weight uniformity across the paper web.
Steam Box & Water Spray Systems
Maintain uniform moisture profile for efficient drying and paper quality.
Paper Thickness Optimization
Precise caliper profile control for board and specialty paper grades.
Headbox Lip Positioning
Alternative basis weight control through slice-lip actuators.
Built for industrial reliability with advanced control algorithms
Static, Integrating, Dynamic, and Manual modes for different machine characteristics.
Configurable zone-to-zone coupling for cross-machine effects.
Auto-adjusts control gain for optimal performance across all grades.
Edge detection, spike removal, hole filling, exponential filtering.
Store and recall profiles for quick grade changes with minimal waste.
Automated flushing sequences prevent valve clogging.
Comprehensive alarms with severity levels and logging.
Position, stepping, and bending limits for safe operation.
Seamlessly integrates with all major QCS vendors and industrial PLCs
Universal industrial protocol
S7-300/400/1200/1500
ADS, EK9000 terminals
Symphony Plus, 800xA
SCADA integration
Any system with Modbus or OPC
Choose individual modules or get the complete bundle and save
Perfect for mills that need specific control functionality
Complete CD control solution for maximum savings
For paper groups with multiple mills
Everything you need for successful deployment - from quick start to advanced tuning.
Contact us for a free consultation and custom ROI analysis for your paper machine. We'll show you exactly how much PowerFlow can save your operation.
Within 24 hours